1. Engineering
& Design
S5 has over 15 years of combined experience in design, development
and manufacture of custom injection molds and support tooling.
We offer unique solutions to your product problems. Working
with information age technologies and advanced mold-making processes,
S5 is able to quickly respond to your tooling needs and produce
precision injection molds in the shortest period of time.
S5 can work with a variety of CAD formats and employ Pro/E,
AutoCAD 14, Solidworks and Cadkey internally. We also work the
"old fashion way", with your drawings, sketches, models, parts
or existing molds.
Our engineering services include:
· Product Development
· Prototypes and Models
· Materials Evaluation
· Mold Design
· Mold Flow
2. Mold Making
We offer production tooling exclusively in long lasting and
precision ground hardened tool steels. And, by using the latest
CNC Technologies (High Speed Milling, Wire EDM, and Sinker EDM)
we can produce precise, economical molds on time. S5 is staffed
by highly skilled and competent toolmakers accomplished in the
use of the equipment and software necessary to produce even
the most intricate molds. Mold repair and maintenance are also
supported internally.
Tool Room Equipment
· CNC Machine Center
· EDM Machines
· Wire Cut EDM
· Milling Machines
· Pantographic Machines
· Lathes
· Drilling Machines
· Grinding Machines
· Associated Mold Making Equipment
CAD/CAM/CAE Support Programs
· Pro/Engineer
· Unigraphics
· SolidWorks
· AutoCad
3. Injection Molding
S5 is capable of molding all engineering grade resins. We possess
both the knowledge and equipment to achieve the ultimate material
properties. Personnel training and preventative maintenance
programs insure top performance from all our production employees
and equipment. We can mold both parting line injection and hot
runner molds to conserve material. We also have horizontal clamps
for insert molding and hydraulic core pull for side action and
unscrewing molds. Continuous inspection on the shop floor assures
the products are being produced to specification.
Plastic and Metal Injection Moldings
· Thermoplastic Molding
· Thermoset Molding
· Structural Foam Injection Molding
· Insert Molding
· Hot-Runner Molding
· Two Color Molding
· Metal Injection Molding
· Special Plastic Molding
Die Casting Process Capabilities
· Design
· Tooling Design and Production
· Casting
· Manufacturing
· Chrome Plating
4. Assembly/Secondary
S5 offers a variety of secondary options to complete your injection-molded
products.
· Parts Assembly
· Insert Molding
· Painting
· Pad Printing
· Hot Stamping
· Ultrasonic Welding Machining (Milling,
Drilling,
aTapping and Turning)
· Decal Application
· Packaging